Industrial Silicone Enclosures for Harsh Environments
Custom-Made. Tested. Proven. From prototyping to production, we deliver silicone enclosures that meet the toughest industrial, medical, and environmental demands.

How to Get Started with Your Custom Silicone Enclosure
Got a device that needs protection? Here’s how we help you go from concept to a rugged, custom-fit enclosure built for your environment.
1. Tell Us About Your Device and Its Environment
You don’t need a finished design just the basics. We’ll guide you from there.
Device Info:
- CAD files, 3D models, or detailed dimensions
- Photos (optional but helpful)
Environment Requirements (Critical):
- Operating temperatures (min/max)
- Water exposure (e.g., washdown, immersion)
- Chemical exposure (e.g., oils, solvents, acids)
- RF transparency needs (e.g., BLE, NB-IoT, LTE-M)
- Impact, vibration, or abrasion risks
- Compliance needs (e.g., food-grade, medical-grade)
Optional Features:
- Additional preferences like surface texture, labeling, or color coding
2. Design & Material Selection
Our engineers take over with a focus on performance, fit, and material precision.
- Custom Design: Based on your specs and use case
- Material Recommendation: We select or mix the right silicone compound to meet your requirements
- Quote & Timeline: You receive a detailed quote, material options, and a proposed schedule
3. Prototyping & Production
Once approved, we move to production.
- Tooling: Custom molds made to exact tolerances
- Prototype Testing: Optional but recommended for real-world validation
- Final Manufacturing: Full production with strict quality checks to ensure consistent performance
Why Choose Us?
- Built for Harsh Conditions: Our enclosures withstand extreme pressure washdowns, high temperatures, and corrosive chemicals, ensuring long-term durability and reliability.
- RF-Transparent Materials: We use specialized RF-transparent silicone to maintain reliable wireless performance for critical technologies like BLE, NB-IoT, and LTE-M.
- Fully Customized Solutions: Designed precisely to fit your exact specifications, including custom locking systems, unique geometries, and integrated features.
- Certified for Safety & Compliance: Available in food-grade, medical-grade, and petrochemical-resistant materials, fully compliant with stringent industry standards like FDA, ISO 10993, and BfR.
- Traceable Quality Materials: We source traceable silicone from reputable companies, ensuring consistent quality and performance from raw material to final product.
Are Generic Silicone Parts Causing Issues?
In critical environments, failure isn’t an option. Inferior enclosures can lead to signal interference, downtime, or safety risks. We design silicone enclosures that perform reliably engineered to match your operating conditions.
Our Specialized Solutions
RF-Transparent Sensor Enclosures
Protect wireless devices without blocking vital signals. Ideal for BLE, NB-IoT, and LTE-M sensors in tough industrial settings where signal integrity is important.
High-Pressure Wash Covers
Custom covers built to withstand rigorous 40 PSI pressure washdowns at up to 200°C, perfect for clean-in-place (CIP) systems in the food, beverage, and pharmaceutical industries.
Food-Grade Silicone Housings
Manufactured from FDA-compliant and BfR-approved silicone, these enclosures prevent contamination in sensitive processing environments, ensuring the highest standards of safety and hygiene.
Petrochemical-Resistant Enclosures
Made with fluorosilicone compounds, these enclosures are engineered to resist degradation from oils, fuels, and harsh chemicals ideal for heavy industrial and automotive use.
Hazardous Environment Silicone Cases
Designed for explosive or high-risk zones, these cases offer robust protection. Options include, temp resistance anti-static, and high-impact resistant properties to safeguard critical equipment.
Medical Device Enclosures
Crafted from USP Class VI / ISO 10993 compliant silicone, these enclosures are resistant to sterilization processes, biocompatible, and precisely manufactured for diagnostic tools and surgical equipment.
Washdown-Safe Silicone Seals
Provide reliable sealing for panels, joints, and interfaces exposed to moisture or high-pressure washdowns, ensuring the long-term integrity of your equipment.
Our Collaborative Workflow: Precision from Concept to Completion
Finding the perfect balance for optimal performance in harsh environments is crucial. Here’s how we ensure your custom silicone enclosure meets every specification:
- Requirement Analysis: We begin by thoroughly understanding your unique environmental and functional needs.
- Expert Material Selection: Based on your requirements, we select and compare the most suitable silicone materials. We provide detailed outputs, including Material Safety Data Sheets (MSDS) and performance data, to help you make informed decisions.
Material Comparison Example:
| Requirement | Material Option 1: STARSIL HCR 4500 U | Material Option 1: BLUESIL FP 2200 U |
|---|---|---|
| High-pressure water & high-temperature jet cleaning(40 PSI, 200°C) | ✅ Yes. High-temp resistant, post-cures at 200°C | ✅ Yes. Withstands 200°C aging for 70h |
| RF Transparency(BLE 2.4 GHz & NB-IoT/LTE-M 700–2100 MHz) | ✅ Yes. Non-metallic, RF transparent | ✅ Yes. Non-metallic, RF transparent |
| Sliding cover & lock mechanism compatibility | ✅ Yes. Moldable HCR silicone | ✅ Yes. Moldable fluorosilicone |
| Resistance to petrochemical oils | ❌ No. Standard silicone has poor oil resistance | ✅ Yes. Specifically designed for oil/solvent resistance |
| Food- and pharmaceutical-grade compliance | ✅ Yes. Complies with FDA (21 CFR 177.2600), ISO 10993, BfR | ❌ No. Not certified as food or pharma grade |