High-Quality Silicone Parts Manufacturer
We deliver silicone parts that meet technical requirements, compliance standards, and your project schedule.
Starting a project?
No MOQ
Launch low-volume or validation runs without minimum order pressure.
Need high volume?
Up to 60,000 pcs/day
Multi-cavity tools and multiple presses to scale production output.
Quick project start?
Tooling in 7–15 days
Fast transition from approved design to first article samples.
Require precision?
Tolerance ±0.2–0.3 mm
Dimensional control for geometry-critical silicone components.
1. Dimensional Accuracy & Repeatability
- Tolerance Capability: We achieve ±0.2-0.3 mm consistently.
- Shrinkage Control: Silicone part shrinkage is accounted for in mold design, ensuring dimensions match your drawings.
- Batch Stability: Using hard tooling, dimensional stability is maintained. First and last parts are identical.
- Verification: Dimensional accuracy confirmed with appropriate measuring tools.
2. Material Properties & Validation
- Material Range: LSR, HCR, FSR, conductive silicone, food-grade, flame-retardant matched to your application’s environment.
- Hardness Range: Shore A 20-80 (±3). Hardness choice influences the molding method; both hardness and design are discussed at DFM stage.
- Performance Specs:
- Temperature range: -60°C to +230°C (higher for specialty grades)
- Chemical resistance: FSR for oil/solvent exposure
- Electrical: dielectric strength, RF transparency, conductive grades available
- Traceability: Batch certificates, TSD, MSDS, FDA/ISO compliance provided. Testing for special requirements available.
3. Manufacturing Process Capability
- Processes Available: Compression molding, liquid injection molding, extrusion, over-molding, die cutting, dispersion molding, advanced reinforced molding (silicone + fabric/wire).
- Automation Level:
- Semi-automatic: compression, over-molding, dispersion, extrusion.
- Fully automated: injection molding, die cutting.
4. Prototype to Production Workflow
- Prototyping: CNC-soft tooling, or 3D-printed molds for rapid prototypes.
- Lead Times: Fast transition from approved design to First Article Inspection (FAI).
- Iteration: Design changes accommodated quickly before mass production.
- Scalable Transition: Prototype tooling seamlessly upgraded to production tooling without altering critical features.
5. Tooling Quality & Maintenance
- Materials for CNC Molds: Steel, aluminum, brass, copper, bronze, titanium, cast iron, nickel alloys, zinc, magnesium, lead, tungsten, Invar, Monel, Hastelloy chosen per application (it depends on design and quantity).
- Surface Finish Options: Polished, textured, matte.
- Mold Life: Determined by material and volume requirements.
- Ownership: Customer retains ownership of their mold.
- Maintenance: In-house repairs and upkeep, with storage for future runs.
6. Quality Control & Documentation
- Inspection: Dimensional checks for every production batch.
- Documentation: FAI reports, PPAP, process control plans, and full traceability available.
- Testing Capabilities: Tensile strength, compression set, hardness, elongation, thermal aging.
7. Industry & Regulatory Compliance
- Certifications: ISO 9001, ISO 14001, ISO 45001.
- Food-Grade Compliance: FDA 21 CFR 177.2600, EU 1935/2004.
- Special Compliance: UL 94 V0/V1 flame retardant, RoHS, REACH, PFAS-free.
- Note: Medical-grade silicone available, but we do not produce medical devices.
8. Production Capacity & Scalability
- No Minimum Order Quantity (MOQ).
- High Volume Capability: Multi-cavity tooling and multiple molds for scaling production.
- Daily Output Example: Up to 60,000 pcs/day.
- Small Batch Production: Supported for specialty applications.
9. Lead Time & Delivery Reliability
- Tooling: 7–15 days.
- First Samples: 1 day (after tooling).
- Production Runs: As fast as 1 day depending on volume.
- On-Time Delivery: Customer kept updated throughout; urgent orders accepted when possible.
10. Cost Structure & Transparency
- Clear Breakdown: Tooling, per-part price, post-processing, packaging.
- Cost Optimization: Alternative materials or tooling discussed during DFM.
- No Hidden Fees: Minor design changes not requiring mold modification are free.
11. Communication & Technical Collaboration
- Dedicated customer and project manager for your project.
- Open DFM discussion to improve manufacturability, cost, and performance.
- Responsive to RFQs & ECRs with quick turnaround.
- Visual aids & documentation provided for manufacturing feedback.
12. Logistics & Packaging
- Global Shipping Expertise: Customs, export paperwork, and packaging compliance handled.
- Protective Packaging: Dust-free, dimensional stability maintained.
13. Post-Delivery Support
- Warranty & Replacements: Fast resolution of quality complaints.
- Engineering Consultation: Available for redesigns and new projects.
- Reordering Ease: Molds maintained for repeat production without delay.