Custom Silicone Product Services: From Idea to Product

We provide comprehensive silicone manufacturing services. Our offerings include overmolding, compression, injection, and extrusion molding. We also specialize in CNC mold making and die cutting. Send us your sketch, and let us create your design.

Custom Silicone Manufacturing at Dabojin

We customize silicone products for different industries. We offer high-temperature, food-grade, and medical-grade silicones. We meet ISO 9001, ISO 45001, ISO 14001, and FDA standards for quality and safety. Our manufacturing is flexible, suited for medium to high-volume production. We work closely with clients from start to finish. We use CNC soft tooling and advanced molding for precision. Support continues even after delivery.

Customization

Material Variety

Quality and Compliance

Flexible Manufacturing

Collaborative Process

Advanced Techniques

Ongoing Support

Ensuring Quality and Compliance in Every Product

Material Testing and Safety

We test each silicone type, from baby toys to food-grade, for compliance with RoHS, EN 71-3, and Prop 65.

Material and Specifications

We offer 17 silicone variants, including platinum extrusion, all meeting RoHS, EN 71-3, and Prop 65 standards.

Certification Standards

We hold ISO 9001, ISO 45001, ISO 14001, and FDA approvals, ensuring safety, quality, and environmental responsibility.

A Commitment to Excellence

Dabojin meets high standards in silicone production, workplace safety, and e-care. Our FDA approval ensures our silicone is safe for food contact.

Reporting and Analysis

Get tailored analyses and datasheets from our Silicone Rubber Test Report.

Initial Consultation

We’ll start by discussing your needs, the size of your project, and your goals. You’ll receive a personalized quote and a detailed plan specific to your project. Our expert team will then design and develop your product, keeping you informed and involved at every phase. They will craft your product with precision, meeting the highest industry standards. We’ll deliver your product on time and check in with you afterwards to ensure your satisfaction.

Silicone Manufacturing Timeline and Details

If you have drawings and CAD files, please send them with details about features and usage. Our CNC technicians and silicone product engineers will respond within the day. The manufacturing process starts with prototyping. We can create a soft tooling mold for your prototype in 7 days. Liquid silicone injection molding takes longer due to its complexity. Once the mold is ready, we can prototype the product the same day. After you review the prototype at your address, you can approve it or request adjustments. Adjustments are free unless a total redesign is needed. The mass production mold will be ready in 7-10 business days, allowing production to start immediately. We’ll handle quality testing, dispatching, and packaging at the same time. For a detailed timeline, please contact us.

Silicone Compression Molding Service

Silicone compression molding shapes durable, custom parts efficiently. Our process suits various volumes, ensuring quality and meeting strict standards. Simple, direct, effective.

Silicone Compression Molding Advantages

Ideal for medium to high-volume outputs
Durable end products
Versatile for different applications

Silicone Compression Molding Drawbacks

Requires preforms
Can be slower compared to other methods

Silicone Overmolded S Bung for Lab Applications.

Black dash pull knob featuring a durable and ergonomic design achieved through overmolding process.

Transistor Embedded in Silicone Rubber via Overmolding

Silicone Overmolded Button with Reinforced Nylon Core

DC connector undergoes overmolding for improved durability and enhanced performance in diverse applications.

Aluminum Enhanced with Silicone Overmolding

Customized bin holder with silicone liner black color

Customized bin holder with silicone liner

Silicone Overmolding Service

Silicone overmolding bonds rubber to substrates like metal and plastic. It’s ideal for unique, durable products, especially in custom devices and electronics. The process is accurate, ensuring quality and resilience. It protects against harsh elements, fitting for tough conditions like in medical devices. This method is versatile, suitable for various materials, and speeds up design and production while keeping costs low.

Silicone Overmolding Advantages

Enhances functionality and aesthetics
Ideal for parts requiring a soft touch or protection

Silicone Overmolding Drawbacks

Requires multiple stages
Higher material costs

liquid silicone rubber injection molded baby products nursing bottle

liquid silicone rubber injection molded health products dental appliance

liquid silicone rubber injection molded kitchenware spatula

liquid silicone rubber injection molded automotive seal

liquid silicone rubber injection molded diving equipment swimming glass

liquid silicone rubber injection molded keypads

LSR Injection Molding Service

Liquid silicone injection molding (LSIM) is a precise method. It uses fluid silicone to create strong, detailed parts. It’s ideal for many uses, including medical, car, and baby products. This process is safe for the environment and for people. It meets high-quality standards. LSIM allows for custom, reliable products.

LSR Injection Molding Advantages

Efficient for mass production
Precise control over dimensions and properties

LSR Injection Molding Drawbacks

High initial cost for tooling
Requires more technical expertise

Silicone Extrusion Molding Service

Silicone rubber extrusion molding shapes durable, versatile products. It forces silicone through a die, creating items like seals and tubing. This process meeting strict industry standards. Products withstand harsh conditions, serving various sectors. Each item reflects our commitment to quality and client needs.

Silicone Extrusion Molding Advantages

Perfect for tubes, strips, and profiles
Consistent cross-sections
Efficient for long runs

Silicone Extrusion Molding Drawbacks

Limited to continuous, uniform cross-sections
Setup can be complex

Hard tooling mold for silicone compression molding

CNC Mold Making Service

CNC mold making crafts precise molds for silicone products. It starts with a detailed design, typically a CAD model. The process ensures each mold precisely fits its blueprint. CNC techniques yield exact cuts, crucial for quality molds.

Materials like steel, aluminum, and titanium are common in CNC mold making. Each has unique benefits, from durability to heat resistance. The choice depends on the mold’s purpose and the product’s requirements. Mold care, temperature control, and smart design ensure longevity and quality in every mold. CNC mold making is a blend of precision engineering and material science, vital for silicone product manufacturing.

Round 3M Silicone Double Coated Tissue Tape

Die-cut Shielding Films for Mobile Phones

Die-cut Conductive Pills for Remote Controls

Silicone Die Cutting Service

Silicone die cutting is essential in shaping parts like seals and gaskets, leveraging silicone’s flexibility and heat resistance. Dabojin specializes in this process, offering various cutting techniques tailored to different needs. Techniques include flatbed, rotary, laser, kiss, and perforation cutting. Our service produces items like automotive seals and conductive pills, emphasizing precision for custom orders

Silicone Die Cutting Advantages

Ideal for thin, flat parts
Ensures even sizes and detailed shapes

Silicone Die Cutting Drawbacks

Limited to two-dimensional shapes
Less versatile for complex designs

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Frequently Asked Questions on Silicone Product Manufacturing.

What types of silicone do you use in your manufacturing process?

Our most used silicone material in production.

Platinum Extrusion General Silicone
High-Transparency Platinum Extrusion General Silicone
High-Transparency Platinum Extrusion Gas-Phase Silicone
Platinum Extrusion Gas-Phase Silicone
General Compression Molding Silicone
High-Strength Compression Molding Silicone
General Purpose Gas-Phase Silicone
High Rebound General Silicone
High Tear-Resistant Gas-Phase Silicone
High Rebound Gas-Phase Silicone
Special Hardness Silicone (High Hardness Silicone)
High-Transparency Gas-Phase Silicone
Special Hardness Silicone (Low Hardness Silicone)
Flame Retardant Silicone
Oil-Seeping Silicone
Anti-Static Gas-Phase Silicone
Heat-Resistant Silicone

Each of these silicone types have specific applications, features, and testing report.

What are the cost considerations for silicone product manufacturing services?

Consider soft tooling mold costs at around $400 for prototyping and adjustments. For production, consider hard tooling molds at around $1000. To begin, you will need at least $400 USD for prototyping, and for production, costs start at $1000 USD. Additionally, there are material costs, labor costs, utility costs, and other expenses included in the production service.