Liquid Silicone Injection Molding Services
Dabojin specializes in liquid silicone injection molding (LSIM). A rapidly growing field with applications in healthcare, automotive, and baby products. Our commitment to quality service and our choice of liquid silicone rubber (LSR) materials are quietly setting new standards in our industry.
Key Takeaways: Liquid Silicone Injection Molding (LSIM) Services
- Specialization in LSIM: Our company excels in LSIM, crucial in healthcare, automotive, and baby products.
- High Quality Services: Known for using high-quality liquid silicone rubber (LSR), enhancing product safety, durability, and performance.
- Unique Advantages of LSR: Notable for its non-toxicity, strength, flexibility, and temperature resistance, making it versatile across industries.
- Customization Capabilities: Ability to tailor LSR parts to specific client requirements.
- Eco Friendly and Safe: LSR is environmentally friendly and non-toxic, ensuring safety in various applications.
- Precision in LSIM Process: Focus on material selection and detailed molding processes for consistent quality.
- Advanced Techniques and Quality Assurance: Industry leadership through advanced molding techniques and ISO 9001 certification.
- Flexibility in Production: Adaptable molding process for diverse mold designs and LSR materials.
- Comparison with Solid Silicone Rubber: LSR is preferred for detailed components; solid silicone rubber is chosen for sturdier products.
- Challenge Management: Expertise in addressing common LIM challenges with advanced solutions.
- Client Collaboration and Satisfaction: Emphasis on understanding and meeting client needs, ensuring high satisfaction in every project.
- Comprehensive Process from Concept to Production: Includes initial contact, conceptualization, review, prototyping, and production, maintaining ongoing client relationships.
Advantages of Liquid Silicone Rubber (LSR)
Unique Properties
LSR materials are ideal because of their non toxicity, durability, flexibility, and ability to withstand extreme temperatures. This makes LSR the perfect choice for a wide range of applications.
Flexibility Across Industries
LSR’s flexibility is evident in its use in diverse sectors. Our LSR specific injection molding press ensures quality molded parts, meeting industry standards like ISO 9001.
Customization and Molding Capabilities
With our liquid injection molding process. We can customize LSR parts according to client needs, offering a range of molded LSR options.
Environmental and Safety Standards
LSR’s environmentally friendly qualities make it an eco friendly option. And its non toxic nature ensures safety in various applications.
Our Liquid Silicone Injection Molding Process
Material Selection and Mold Design
We select the right LSR materials for each project, considering factors like thickness and resistance to chemicals. Our mold design and CNC creation process are critical for precise molded parts.
Detailed LIM Process
Our process involves injecting LSR into a heated mold. Controlling shot size and using a precision metering unit to ensure consistent quality.
Mold Material Specifications and Hardness Ratings for LSIM
| Material Type | Specifications | Representative Product Name | Hardness (HRC) | Remarks |
|---|---|---|---|---|
| SUS | STAVAX | Quenched and Tempered Material (Non-Sintered) | 33 | |
| SUS | PSL | 35 | ||
| AISI | NAK55 | 40 | ||
| SUS | STAVAX | Sintered (Tempered Steel) | 52 | |
| SUS | ELMAX | 57 | ||
| SKD11 | PD613 | 60 | ||
| SC | S50C | Template Section | 13 | Prone to rust |
| SUS | RAMAX | 33 | Not easy to rust, more expensive |
Advanced Liquid Silicone Injection Molding Techniques
Our molding capabilities with a focus on liquid injection molding process and mold technology, position us within various industries. We handle complex designs and materials, ensuring high quality molded silicone products.
Quality Assurance
We are ISO 9001 certified, reflecting our commitment to quality in every molded part we produce. We have other certifications as well.
If you’d like to learn more, please click here.
Flexibility and Customization
Our liquid silicone rubber molding process is highly adaptable, offering customization in mold design and LSR materials to suit various applications.
Comparing LSR and Solid Silicone Rubber
While both have their uses.
- LSR's fluidity makes it ideal for detailed components.
- Sturdier products prefer solid silicone rubber.
| Feature | Liquid Silicone Rubber (LSR) | Solid Silicone Rubber |
|---|---|---|
| Appearance | Liquid before curing, flowable | Solid, non-flowable |
| Applications | Used in industrial, household, medical, food products; safe for direct contact with body and food | Mainly for industrial, household products |
| Environmental Safety | Platinum-cured, non-toxic, odorless; safe for food-grade use | Peroxide-cured, may have an odor; environmentally friendly |
| Production Method | Automated, efficient, labor-saving; short cycles; no preprocessing needed; suitable for two-color injection molding | Requires batching, compounding, cutting, manual feeding |
Overcoming Challenges in LIM
We tackle common LIM challenges with our expertise in silicone rubber injection molding and advanced mold technologies. We’ve documented these issues and will soon publish a dedicated page for in-depth understanding and solutions.
Collaboration and Client Satisfaction
Our collaborative approach ensures that we understand and meet client needs. Leading to high client satisfaction in every LSIM project. Would you like to learn more about our collaboration process with clients? Please click here.
| Step | Actions |
|---|---|
| 1. Initial Contact | – Start with email. – Video meetings for better understanding. |
| 2. Conceptualization | – Receive client’s sketches and details. – Gather information for project clarity. |
| 3. Review | – Understand client needs. – Engineers and designers find solutions. |
| 4. Prototype Quote | – Outline process and timeline. – Provide custom quote. |
| 5. Design | – Design in 3D software. – Create mold with CNC machine. |
| 6. Prototyping | – Produce and test prototype. – Revise design if needed. |
| 7. Delivery and Review | – Client receives and reviews product. – Adjust design if necessary. |
| 8. Production Quote | – Prepare quote for mass production. |
| 9. Production | – Automated production process. – Create new mold for replication. |
| 10. Final Steps | – Quality checks, packaging, branding. – Efficient distribution. |
| 11. Ongoing Client Relationship | – Maintain ongoing client relationship. |
Get in Touch with Dabojin
Interested in learning more or starting a project? Contact us:
- Address: No. 49, Zhongao Road, Fenggang Town, Dongguan, Guangdong, China
- Phone: +86 188 2589 3707
- Email: info@siliconedabojin.com
Or fill out our online form. We look forward to collaborating with you!
FAQ about Liquid Silicone Injection Molding
Why use silicone injection molding in making silicone products?
- Precision: LSIM guarantees intricate designs.
- Durability: Withstands varied environments.
- Biocompatibility: Ideal for medical applications.
- Eco-friendly: Reduces material waste.
- Speed: Quick product development.
- Finish: Smooth surfaces with tight tolerances.
How long does Dabojin take for silicone molding projects?
Typical Lead Time:
- 10-15 days for mass production molds.
- 5-7 days for prototype molds.
What quality checks does Dabojin use for liquid silicone molding?
- ISO 9001: Quality Management System
- ISO 45001: Occupational Health and Safety Management System
- ISO 14001: Environmental Management System
How can I request a quote or consultation for an LSIM project?
Contact our team today to request a quote or consultation for your LSIM project. We look forward to providing customized silicone molding solutions customized to your specific requirements.